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Portland Cement Clinker Grinding Plants

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When the large initial capital investment is a hindrance or the local limestone availability for manufacturing of cement is an issue, Portland Cement Clinker Grinding Plants is the only answer.  The Raw clinker available with ease in large quantities is grinded to produce Portland cement. A Clinker grinding plant is a straight forward process. The clinker is transported to feed hopper, which feeds it into the Pre-crusher, Table feeders extract it out form the pre-crusher and feed it into a Ball mill, Blending of this fine powder with gypsum and other additives makes it the portland cement, Packing Plant and Material Handling equipment completes the offers. SABKO INDUSTRIES GROUP offers clinker grinding plants from 50 TPD to 3000 TPD on turn key basis.

Salient Features

        Low Installed Cost.

        Power efficient.

        Optimum Performance.

        Near Zero Maintenance.

        Lower cost of Production.

        Strong & Robust construction.


Mill Shell:

Heavy duty steel plates are rolled to form the Mill Shells; the rollers and pressing machines are used to maintain the shape of the shell perfectly during the manufacturing. Precise templates ensure the holes for liners are drilled in perfect distribution.
X-ray quality welding eliminates any chances of cracks or creceps.

Liners :
High Carbon Steel, Cast Manganese Steel and Ni-hard liners are essential part of the mills and are designed to give optimum production.   

Diaphragm :
Ensuring the optimum level of material filling ratio in each chamber of Ball Mills is the key to high performance and maximum use of grinding energy of the Mill.


Drive Unit:

Consists of fine cast steel finish
EN Grade trusted steel shaft housed in spherical roller bearings is coupled with Hob-cut girth gear and EN-19 pinion. 

Larger mills of 125 HP and up require to be driven with helical or worm reduction gearboxes coupled with motor as shown in the figure.



Suitable Raw Materials

1. Clinker (Minimum) : CaO 60%
2. Gypsum (Minimum) : CaSO2.2H2O 75%

Manufacturing Process

1) Crushing & Storage:
The pay loader carried raw materials, Clinker and Gypsum are carried from stock yards and dumps into a dump hopper. A Vibro-feeder controls feed rate. The Granulator which is feed by means of a belt conveyor Crushes, and then stores into the respective Silos/Hoppers by means of a Bucket elevator. The table feeder than feeds the crushed material in the desired proportion to the Ball Mill hopper.

2. Cement Milling:
The mix is intermediately stored to the Ball mill hopper by a Bucket Elevator. A mill feeder is installed to control the  feed rate to mill, and adjust the desired fineness. The ball mill grinds the mixture which can now be called  Portland cement. The Cement thus produced is stored into the Cement Silos. To ensure homogenized and  consistent quality of cement,  the same is blended through the aeration assemblies.

3) Packing:
The Screw Feeders extract and transport the Cement to the Packing Plant where a preliminary screening removes any foreign/unwanted particle and than stores it into a hopper where it is packed with the help of Auto Packaging plants. The Spillage that may occur during the packing is collected into a spillage hopper installed vertically below, is than recycled to the system. The packed bags are loaded into the trucks and or transportation means ultimately bound to the markets for sale.
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Clinker Grinding  Project at a Glance (C.G.U.)

 Plants Offered (in MT/Day) 100 200 300 600 900 1200 1500 2500 3000
 Land (Sq. M) 4000 8000 10,000 16,000 20,000 24,000 30,000 50,000 60,000
 Power (kw) 200 400 600 1200 1500 1,800 2,250 3,750 4,500
 Gestation Period 6 - 8 9 -10 9 -10 9 -10 10-12 12-15 12-15 18-22 18-22
 Raw Material (TPD)              
 Clinker 100.00 200.00 300.00 600.00 900.00 1200 1500 2500 3000
 Gypsum (approx 5%) 5.00 10.00 15.00 30.00 45.00 60.00 75.00 125.00 150.00
 Manpower (for 3 shift)              
 Administrative 2 3 5 5 8 10 10 12 15
 Technical 3 6 9 9 12 15 15 18 20
 Skilled Worker 4 6 9 12 15 18 20 22 25
 Semi - skilled 18 21 24 24 28 32 35 38 40
 Power (kWh/T)

30 -  35

 Water (lit/T)



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